Dust collection

How to size a dust collection system for an induction furnace

12 March 20266 min readBy Indofan Engineering Team
Fume and dust collection system installed at a steel plant
A fume and dust collection system serving an induction furnace bay.

An induction furnace releases fume in bursts: during charging, melting, slag removal and tapping. A collection system sized for the average will fail at the peak. This guide walks through how we size one.

Start with the hood, not the fan

Capture efficiency depends on where the hood sits and how much air crosses its face. Side draft, dog house and canopy hoods each suit different furnace layouts. Pick the hood first, then calculate the airflow it needs.

Rule of thumb: Poorly captured fume cannot be fixed downstream. Spend design time on the hood before you choose the blower.

Calculate the airflow

Airflow equals the open face area of the hood multiplied by the capture velocity you need. Add the losses from the duct run to find the static pressure the blower must overcome.

  • Measure the hood face area in square metres.
  • Choose a capture velocity for the fume temperature and cross-draughts.
  • Add duct, bend and filter pressure drops.

Sample sizing table

Furnace capacityTypical airflow (m³/hr)Suggested hood
1 tonne12,000 – 18,000Side draft
3 tonne25,000 – 35,000Dog house
5 tonne40,000 – 55,000Canopy with side draft

These figures are placeholders. Replace them with your real data before publishing.

A well-designed system pays for itself in cleaner air, longer equipment life and fewer shutdowns.

Choose the filter and the fan

Match filter area to the airflow and dust load, then select a centrifugal blower that delivers the required flow at the system pressure. Spark arrestors protect the bags from hot particles.

Fume extraction and scrubbing system
A scrubbing system is an option when fume contains soluble gases.

Plan for maintenance

Keep spares for the parts that wear first: filter bags, cages, solenoid valves and sequential timers. See our spares range for the full list.

Indofan Engineering Team

Engineers with over three decades of experience designing fans, blowers and air pollution control systems for process industries.

Planning a dust collection system?

Share your furnace details and we will size the system with you.

Talk to our engineers